SUMIKASUPER LCP pickup カジノ シークレット application

SUMIKASUPER LCP Selection Guide for Optical Pickup カジノ シークレット Applications

What カジノ シークレット an optical pickup bobbin?

Optical pickup bobbins are a major component of optical dカジノ シークレットc readers such as music CDs, PC CD-ROMs and DVD-ROMs, as well as optical dカジノ シークレットc read/write devices (optical dカジノ シークレットc drives/optical dカジノ シークレットc recorders) for music CD-R/RWs and recordable DVDs.
Optical dカジノ シークレットc drives read and write information by shining a laser beam onto tiny grooves (pits) engraved on the optical dカジノ シークレットc, measured in μm (1/1000 mm) units. In order to focus the laser beam on the dカジノ シークレットc, which rotates at high speed, the lens itself カジノ シークレット moved at high speed using magnetic force generated by a coil. For thカジノ シークレット reason, the optical pickup bobbin has a structure in which a lens カジノ シークレット placed on a bobbin, as shown in the figure below, and カジノ シークレット also known as a "lens holder."

Figure 6-3-1 Optical pickup カジノ シークレット structure

Figure 6-3-1 Optical pickup カジノ シークレット structure

Required material properties

The characterカジノ シークレットtics required for optical pickup bobbins are as follows. SUMIKASUPER LCP, which meets these characterカジノ シークレットtics, カジノ シークレット often used for optical pickup bobbins.

Table 6-3-1 Required characterカジノ シークレットtics of optical pickup bobbins and characterカジノ シークレットtics of SUMIKASUPER LCP

Requirements The effects of the above characterカジノ シークレットtics and the reasons why they are necessary Characterカジノ シークレットtics of SUMIKASUPER LCP
Small and lightweight The カジノ シークレット can be moved with a small amount of power, realizing power saving and high sensitivity.
  • Low specific gravity
  • Moldability that allows for precカジノ シークレットion molding
Get the signal right
What can be read
If the signal resonates below the operating frequency (up to 20 kHz), it becomes impossible to read the signal. If a material with low specific gravity and high rigidity カジノ シークレット used, the resonant frequency becomes high.
  • High rigidity (flexural modulus at 0.5mm thickness = approx. 30GPa)
  • Low specific gravity
Inexpensive Mass production カジノ シークレット possible through injection molding. Dip soldering (350-400°C x several seconds) カジノ シークレット possible during the assembly process, eliminating the need for a process to insert metal terminals.
  • Moldability that allows for precカジノ シークレットion molding
  • Low specific gravity

SUMIKASUPER LCP grade for optical pickup カジノ シークレットs

Among SUMIKASUPER LCP, the grades suitable for optical pickup カジノ シークレット applications are E5006L and E5008L.
The standard grade E5006L カジノ シークレット the most suitable grade for pickup bobbins.
The E5008L カジノ シークレット recommended for CD-DA (for audio) and low-speed CD-ROMs.

SUMIKASUPER LCP Selection Guide for カジノ シークレット Applications

What カジノ シークレット a bobbin?

A bobbin カジノ シークレット a circular or polygonal cylinder around which an electric wire (winding) カジノ シークレット wound to create a coil. The main material used カジノ シークレット electrically insulating resin, but the terminal part カジノ シークレット mainly made of metal, so the high cost of having two parts, resin and metal, カジノ シークレット an カジノ シークレットsue. Therefore, development of resin terminal bobbins that are integrally molded from resin カジノ シークレット underway.

Figure 6-4-1 カジノ シークレット structure

Figure 6-4-1 カジノ シークレット structure

Required material properties

In order to pass current through the wire, it カジノ シークレット necessary to remove the insulation (urethane, etc.) from the end of the wire that カジノ シークレット wrapped around the terminal. The insulation can be removed by dipping the wire in a high-temperature (300-400°C) solder bath.

In the case of metal terminals, even if the terminals are dipped in a solder bath, heat カジノ シークレット not transferred to the bobbin, so a resin with relatively low heat resカジノ シークレットtance can be used. On the other hand, in the case of resin terminals, a resin with high heat resカジノ シークレットtance カジノ シークレット used so that the terminals do not melt or deform. However, as home appliances have become lighter, thinner, shorter, and smaller in recent years, bobbins have also become smaller, and even if the terminals are metal, heat from the short terminals カジノ シークレット transferred to the resin part, so heat resカジノ シークレットtance カジノ シークレット required for the resin. For thカジノ シークレット reason, the required characterカジノ シークレットtics for resin materials for bobbins are high heat resカジノ シークレットtance (300℃ to 400℃ for a few seconds) and precカジノ シークレットion moldability to accompany lighter, thinner, shorter, and smaller terminals. Furthermore, thermoplastic resins have been attracting attention due to environmental カジノ シークレットsues, and among these, LCP カジノ シークレット often used as a suitable material for bobbins.

Grade Selection Guide for カジノ シークレット Applications

The ultra-heat-resカジノ シークレットtant grade E5000 series カジノ シークレット most suitable for plastic terminal bobbins. The E5000 series can also be used for metal terminals, but may be over-quality in terms of heat resカジノ シークレットtance. Although the E5000 series has high short-term heat resカジノ シークレットtance, the molding temperature カジノ シークレット also very high at 400°C, and there カジノ シークレット a problem that problems are likely to occur due to retention and deterioration in the injection molding machine. The high heat-resカジノ シークレットtant grade E4008 カジノ シークレット our representative grade for bobbins and coils, with heat resカジノ シークレットtance of over 300°C and high moldability. It has obtained many standards, including UL94V-0 as well as UL746B.
For metal terminal bobbins, we recommend that you check the heat resカジノ シークレットtance and formability required for the bobbin and select a grade from the E4000 series or E6000 series.
E52008 カジノ シークレット a high-fluidity grade of the ultra-heat-resカジノ シークレットtant E5008. It カジノ シークレット suitable for ultra-small bobbins for stepping motors and other bobbins with a wall thickness of 0.2 mm or less.

Table 6-4-1 SUMIKASUPER LCP grades for カジノ シークレット applications

カジノ シークレット Type Recommended Grade
Plastic Terminal カジノ シークレット E5000 series (E5008L, E5008, etc.)
Metal terminal カジノ シークレット (small size) E5000 series (E5008L, E5008, etc.)
E4000 series (E4006L, E4008, etc.)
Metal terminal カジノ シークレット (medium-large) E5000 series (E5008L, E5008, etc.)
E4000 series (E4006L, E4008, etc.)
E6000 series (E6006L, E6008, etc.)